10-38mm PVC Fiber Reinforced Hose Extrusion Line
A. HYPET Special features
This line is designed to produce PVC fiber reinforced hose, the wall of which is three layers, outer and inner layer are soft PVC hose, middle layer is Terylene fiber network, which has good chemical and physical property. It is mainly used for the transportation of high pressure or corrosive gas, and is widely used in the machinery; coal mine, oil, chemical, agriculture irrigation, gas and building.
| SN | Item | Quantity |
| 1 | Hose diameter | 10mm-38mm |
| 2 | Raw material | Soft PVC granules |
| 3 | Output | 60-95kg/h |
| 4 | Total Installed Power | 60 kW, 380V/50Hz, 3 phase |
| 5 | Overall dimension | 11,000x3.2x2 meters |
| 6 | Cooling water capacity | 1m3/h circularly used |
B. Commercial items:
| SN | Item | Quantity |
| | PVC fiber reinforced hose extrusion line 10-38mm including | |
| 1 | Single screw extruder HYSJ65/30 | 2 sets |
| 2 | Die head | 2 sets |
| 3 | Braider | 1 set |
| 4 | Cooling bath | 2 sets |
| 5 | Bake oven | 1 set |
| 6 | Haul-off unit | 2 sets |
| 7 | Ink shift printer | 1 set |
| 8 | Winder | 1 set |
Structure of the production line
First extruder ----First die head ---First cooling tank ---First haul off Braider----Dryer tank ---Second extruder ---Second die head--- Second cooling tank--ink shift printer---Second haul off--- Winder
C. Main specification
1. Single screw extruder HYSJ-65/28
| SN | Part name | Item | Description |
| 1 | Extruder | Extruder model | HYSJ-65/28 single screw |
| Output | 80 kg/h for PVC |
| Center height | 1000mm |
| Dimension | 2600 x 1200 x 2150mm |
| Weight | 1700kg |
| 2 | Screw | Diameter | Ø65 mm |
| Screw ID ratio | 28:1 |
| Screw speed | 50 rpm |
| Material | 38CrMoAlA + special alloy |
| Finish | Nitrogen-filled (0.50~0.70mm depth) and polish |
| Core of the screw | Auto control for temperature |
| 3 | Barrel | Material | Bimetal barrel |
| Inside finish | Nitrogen-filled (0.50~0.70mm depth) |
| Heating control area | 4 areas |
| Heating way | Cast aluminum heater |
| Heating power | 3.5 kw x 4 sets |
| Cooling system | Low-noisy barrel cooling fan |
| Cooling power | 0.2kW x 4 sets |
| 4 | Gear box | Housing material | Ductile iron QT-500 |
| Gear material | 20CrMnTi |
| Gear surface | Hardened and ground in high precision |
| Axis material | 40Cr |
| 5 | Driving motor | AC motor power | 18.5 kW AC motor |
| AC inverter controller | Delta inverter in heavy type |
| 6 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. |
| Control option: | RKC and traditional control can be offered |
| Electric components | Branded in Siemens, Schneider RKC Omron, ABB, FUJI, and small unimportant parts in China famous brand |
| Extra temperature zone for die head | designed according to actual heating zone |
2. Pipe die head and mold
| SN | Parts name | Specification | Description |
| 1 | Pipe die head and mold | Size | 1/2, 3/4,1 inch |
| Material | Harden steel with chrome-plated surface |
3. Braider
| SN | Parts name | Specification | Description |
| 1 | Braider | Motor | 3 kW |
| Max. Speed | 220 rpm |
| Number of fiber | 14 x 2 pcs |
| Longitudinal thread | 4~6 pcs |
4. Cooling bath
| SN | Parts name | Specification | Description |
| 1 | Cooling bath | Material | Stainless steel 304 |
| Length | 2,000mm |
5. Bake Oven
| SN | Parts name | Specification | Description |
| 1 | Bake Oven | Length of tank | 1,000m |
| Motor power | 4 kW |
6. Haul off unit
| SN | Parts name | Specification | Description |
| 1 | Haul off machine | Haul off type | Twin caterpillar type |
| Driving speed | 0.8-16 m/min |
| Motor type | AC motor |
| Motor power | 1.5 kW |
7. Winder
| SN | Parts name | Specification | Description |
| 1 | Winder | Tilting table | Manual |
| Power | 1.5 kW |
8.Cooperative Brands:
9.Exhibition:
Product Tags:
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